Our Functional Safety Solutions

Synertec provides services covering the full lifecycle of a project or plant  

Synertec’s TUV certified Functional Safety experts and engineers provide services covering the full lifecycle of a project or plant. TUV Rheinland administers the only worldwide Functional Safety training program where learning and capability are independently approved and certified. 

Our functional safety engineers operate across the Power & Gas, Transport, Nuclear and Water sectors. 

Synertec provides specialist functional safety services in areas such as: 

  • Machine safety systems 
  • Burner management systems 
  • Emergency shutdown 
  • Fire and gas detection  
  • High integrity protection  
  • Pipelines 
  • Turbine safeguarding systems 
  • Wellhead control panels 
  • Safety Instrumented Systems (SIS) 

Safety Services

We provide safety services to meet client needs across the project lifecycle. Examples include:

Definition Stage 

  • Functional Safety management capability assessments 
  • Functional Safety assessments 
  • Safety Integrity Level (SIL) assessments 
  • Safety requirement specifications 
  • Concept design 
  • SIL verification 
  • System reliability studies 

Project Delivery Stage 

  • Project lifecycle implementation 
  • SIL design and documentation 
  • SIL testing 
  • SIL validation 
  • SIL verification 

Maintenance Stage 

  • Ongoing maintenance 
  • Auditing of systems 
  • Management of change systems 
  • Decommissioning 

Functional Safety Lifecycle stages

Synertec engineers are well versed in the functional safety lifecycle activities as identified in standards such as IEC 61508 and 61511. 

Synertec has the capability to provide support at every stage of the Safety Lifecycle. The table below provides a brief overview of our capabilities at each stage: 

Safety Lifecycle StageFacilitateSupportActivities InvolvedExample Tools
Safety Lifecycle StageSynertec CapabilityActivities InvolvedExample Tools
FacilitateSupport
Hazard and Risk Analysis
  • Identify Risks
  • HAZOP
  • FMEA
  • HAZID
  • What if
  • Check List
  • FMECA
  • Fault Tree Analysis (FTA)
  • Event Tree Analysis (ETA)
SIL Allocation
  • Evaluate Safeguards
  • Define SILs for each SIF
  • Risk Matrix
  • Risk Graph
  • Calibrated Risk Graph
  • Layer of Protection Analysis (LOPA)
Safety Requirements Specification
  • Specify functional requirements of each SIF
  • Requirements Management
Design & Engineering of SIS
  • Select Components
  • Design Architectures
  • Implement & Test Safety System
  • Verification (Verify that SIL complies with SRS)
  • SIS Programming Software
Installation, Commissioning & Validation
  • Install, Test & Commission Safety Systems
  • Proof Tests
  • Validation (Full Tests on Site)
  • Test Documentation
Operation & Maintenance
  • Ongoing operation support to keep the site running
  • O&M Manuals
  • 24/7 Engineering Support
Modifications
  • Brownfield changes to Safety System as required
  • Change Management
Decommissioning
  • Support with de-commissioning the plant
  • Migration Plans

Functional Safety Standards

Synertec has capability in the following safety standards: 

StandardTitle
IEC 61508Functional safety of electrical/electronic/programmable electronic safety-related systems
IEC 61511 Functional safety – Safety instrumented systems for the process industry sector
AS 4024 Safety of Machinery
AS 15288 Systems and Software Engineering – System life cycle processes
EN50126 Railway Applications. The Specification and Demonstration of Reliability, Availability, Maintainability and Safety (RAMS)
EN50128 Railway applications. Communication, signalling and processing systems. Software for railway control and protection systems
EN50129 Railway applications. Communication, signalling and processing systems. Safety related electronic systems for signalling

Synertec’s experience in delivering large scale industrial solutions is supported by our commitment to security, adhering to ISO 27001, Information security, cybersecurity and privacy protection.

Get in touch today to see how Synertec could help with your next project.

Lee Morony
Head of Business Development
[email protected]