Our Process & Mechanical Solutions

As a multi-discipline engineering consultancy operating in highly regulated industries, Synertec has comprehensive expertise in process and mechanical engineering. We provide engineering services across the entire project lifecycle, making us a one-stop solution for all engineering needs. Services include FEED Studies and concept development, detailed design, procurement, validation and testing, commissioning.  

We collaborate closely with clients to develop a clear understanding of their objectives and evaluate potential solutions. Synertec can help develop bench-scale projects and pilot plants and scale up to full manufacturing facilities.   

Synertec will assist with optimisation and improvement of existing processes and can provide specialised consulting services around process hazards, risk and compliance. 

Our Process and Mechanical Engineering group service a broad range of industries including Chemical and Oils Processing and Storage, Food and Beverage, Water, Waste Management, Pharmaceuticals, Good Manufacturing Practices (GMP) and Clean Rooms. 

Detailed design is performed with our team of specialist engineers alongside our design and drafting team. Capable of providing full turnkey systems, Synertec can provide all procurement services, and manage project build, through our network of fabricators and installers. 

Our Process Capabilities

  • Process Modelling of New or Existing Systems 
  • Balance of Plant Design 
  • Functional/Process Description 
  • Equipment Sizing, Selection and Specification including Tanks, Piping, Pumps, Valving and Instrumentation 
  • Inspection Test Plans (ITPs) and Commissioning Services 
  • Hydrogen Systems 
  • Water and Wastewater Treatment Systems 
  • Heating and Cooling System 
  • Blowdown and Relief Studies 
  • Clean in Place (CIP) and Dosing Systems 
  • Aseptic and Hygienic Systems 
  • Hazardous Area Design and Documentation 

Our Mechanical Capabilities

  • Equipment Selection and Specification 
  • Parametric Modelling 
  • Pneumatics/Hydraulics Design 
  • FEA (Finite Element Analysis) 
  • Machine Guarding 
  • Mechanical Sizing including Shafts, Bearings, Gearmotors 
  • HVAC and Refrigeration Specification 
  • Plant Relocation Services 
  • Utilities Design including Compressed Gases, Water, Tradewaste/Effluent, Stormwater and Firewater 
  • Steam Systems including Plant Steam, Filtered Steam, Clean Steam and Pure Steam 
  • Clean in Place (CIP) Systems and Skid Design 
  • Dust and Static Controls 

Synertec’s experience in delivering large scale industrial solutions is supported by our commitment to security, adhering to ISO 27001, Information security, cybersecurity and privacy protection.

Get in touch today to see how Synertec could help with your next project.

Josh Jeffrey
Group Manager – Process & Mechanical
[email protected]