Good Manufacturing Practice Multi-Purpose Facility
Published May 22, 2024
Client
- Xepa-Soul Pattinson
Location
- Melaka, Malaysia
Core Capabilities
- Project management
- Specialist multi discipline engineering including process, mechanical, electrical, control, and automation engineering
- 3D modelling
- Commissioning
- Good Manufacturing Practice (GMP) validation and compliance services
- V-model engineering lifecycle analysis
- Construction support
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Project Summary
Xepa is the leading manufacturer of off-patent pharmaceuticals in Malaysia. To cater for increased product demand, Xepa constructed a new multi-purpose pharmaceutical manufacturing facility and associated infrastructure.Â
The Challenge
The project required process engineering and utility design expertise with a focus on lowering operating cost and footprint, while achieving certification for Good Manufacturing Practice (GMP).Â
Synertec's Solution
Synertec was initially contracted to undertake a Front End Engineering Design (FEED) study, which then progressed to detailed design and validation work incorporating:Â
- Equipment selection including purified water system
- Process flows
- Personnel flows
- Manufacturing facility layoutsÂ
- Wall and floor finishes and details
- Environmental control, including heating, ventilation, air conditioning, chilled water, and extraction systems
- Electrical design
- Automation systemsÂ
Synertec introduced innovative solutions for manufacturing processes and design layouts, which optimised space usage and decreased operating costs. Synertec also provided technical overview and support during construction.Â