ELECTRICAL & INSTRUMENTATION
Engineering

Lee Morony

Business Development Manager

Contact Lee for any Electrical & Instrumentation Engineering Inquiries

  • Control Panels
  • Local Equipment Rooms
  • Hazardous Area Design
  • Online Analysers

Control Panel services

Workman looking at control panel

Control Panel Capabilities

Every control system albeit basic or bespoke requires a home and thus, Synertec offers a wealth of experience with control panel services from design to delivery, installation and testing.  Our control panel services not only meet statutory standards and certification to ensure industry-wide compatibility but strive to meet client specifications on time and within budget.

Electrical Panel Delivery Process

Once the design is completed by our dedicated drawing office and approved, Synertec has close working relationships with several panel fabricators in Melbourne (e.g. ADX, Decon, ARA, Trivantage). Our experienced team ensure extensive testing and inspection then takes place during the build stage alongside full management of cost, quality and time of subcontractor.

Synertec will then perform a PreFAT which is a 100% test of the system where all known defects will be rectified and then a Client witnessed FAT is performed. Panels are then packaged and delivered to site, where Synertec manages installation in final location. 

Site Acceptance Testing then takes place which includes point to point testing and hardware checks, with the report and defects list issued to client.

Hardware Design Capabilities

Synertec’s hardware design capabilities include but are not limited to:

  • Electrical Control Panels
  • Communications Cabinets
  • IT Server Cabinets
  • Instrumentation
  • Remote Operator Panels
  • Junction Boxes
  • Local Equipment Rooms (incl HVAC, UPS, Fire suppression systems etc)

Typical Deliverables

  • General Arrangement Drawings
  • Termination Diagrams, Cable schedules, IO Lists
  • Bill of Materials
  • Power & Earth Schematics, Heat load calculation
 

Local Equipment Rooms services

inside local equipment room with multiple control panels

Local Equipment Rooms

Synertec specialises in the design, construction and commissioning of Local Equipment Rooms for industrial applications. Synertec’s substantial experience with local equipment rooms of all scales ensures that our design and builds will comply with the strict regulatory environment of respective industries and the highest of safety standards. Many Synertec projects involve complex fabrication along with electrical and instrumentation supply, for the most demanding customers.

Design and fabrication of equipment rooms means not only the structure, but all internals including HVAC, MCCs, Control Panels and electrical fit-out can be provided by the one engineering firm. This includes deliverables by all engineering disciplines including Civil/Structural, Mechanical & Process, Electrical, Instrumentation and Control Systems.

Synertec’s engineers can provide the full suite of design criteria for these projects including:

  • Foundation and Support Plans
  • Structural Support Calculations
  • Floor Plans
  • Concrete Works
  • General Arrangements
  • Services Layout
  • CHW/HHW Schematics
  • Electrical Schematics and Wiring Diagrams
  • Lighting and Fire Detection Layouts
  • Power and Communications Layouts
  • Switchboard Heat Dissipation Calculations
  • Technical Specification Documents
  • Cabling drawings and schedules
  • Control Panel Layouts

 

Hazardous Area Design services

hazardous area control panel

Hazardous Area Design

With extensive experience working in Hazardous Areas, Synertec can provide clients with a design to ensure the safety of plants whilst keeping costs to a minimum. Synertec can provide solutions that cover basic protection requirements such as Exd, Exi and Exe. Synertec can also provide solutions that meet more rigorous requirements such as Exp where flammable material is present.

Relevant Experience

Synertec can provide services for the total hazardous area dossier and lifecycle requirements including:

  • Plant design
  • Area classification
  • Selection of appropriate explosion protected equipment
  • Installation of equipment with suitable cabling, installation practices etc.
  • Commissioning and test verification
  • Maintenance schedules
  • Hazardous area dossier
  • Overhaul & repairs
  • AS/NZ 3000
 

Online Analysers services

online analysers services

Online Analysers Capabilities

The use of on-line analytical instruments is becoming more important as customers drive to increase the quality of goods, reduce costs and meet regulatory requirements. Synertec can provide vendor independent engineering services to ensure that the total package meets all requirements.

The complexity of implementing a reliable on-line analyser system does not end at choosing the analyser. The success and on-going reliability and accuracy of the measurement are determined by the integration of the entire system.

This includes the design of the sample probe or extraction system, sample transport, sample conditioning and phase control, sample presentation to the analyser and then when the sample has been analysed the safe and environmentally responsible disposal of the sample.

 The analyser environment can also play a major role in the reliability of an on-line analyser house. Synertec can specify, design and build a suitable and cost effective solution for any environment. Typical housing includes cabinet, shelters, analyser houses for both safe and hazardous environments.

Relevant Experience

Typical applications that Synertec can provide services for are:

  • On-line gas chromatography
  • Custody transfer
  • Continuous Emission Monitoring
  • Systems (CEMS)
  • Hydrogen cooled generator
  • Gas purity
  • Calorimeter systems
  • Physical property analysers
  • Humidity systems
  • Infra-red analysers
  • Wet racks
 
  • Control Panels
  • Local Equipment Rooms
  • Hazardous Area Design
  • Online Analysers

Control Panel services

Workman looking at control panel

Control Panel Capabilities

Every control system albeit basic or bespoke requires a home and thus, Synertec offers a wealth of experience with control panel services from design to delivery, installation and testing.  Our control panel services not only meet statutory standards and certification to ensure industry-wide compatibility but strive to meet client specifications on time and within budget.

Electrical Panel Delivery Process

Once the design is completed by our dedicated drawing office and approved, Synertec has close working relationships with several panel fabricators in Melbourne (e.g. ADX, Decon, ARA, Trivantage). Our experienced team ensure extensive testing and inspection then takes place during the build stage alongside full management of cost, quality and time of subcontractor.

Synertec will then perform a PreFAT which is a 100% test of the system where all known defects will be rectified and then a Client witnessed FAT is performed. Panels are then packaged and delivered to site, where Synertec manages installation in final location. 

Site Acceptance Testing then takes place which includes point to point testing and hardware checks, with the report and defects list issued to client.

Hardware Design Capabilities

Synertec’s hardware design capabilities include but are not limited to:

  • Electrical Control Panels
  • Communications Cabinets
  • IT Server Cabinets
  • Instrumentation
  • Remote Operator Panels
  • Junction Boxes
  • Local Equipment Rooms (incl HVAC, UPS, Fire suppression systems etc)

Typical Deliverables

  • General Arrangement Drawings
  • Termination Diagrams, Cable schedules, IO Lists
  • Bill of Materials
  • Power & Earth Schematics, Heat load calculation
 

Local Equipment Rooms services

inside local equipment room with multiple control panels

Local Equipment Rooms

Synertec specialises in the design, construction and commissioning of Local Equipment Rooms for industrial applications. Synertec’s substantial experience with local equipment rooms of all scales ensures that our design and builds will comply with the strict regulatory environment of respective industries and the highest of safety standards. Many Synertec projects involve complex fabrication along with electrical and instrumentation supply, for the most demanding customers.

Design and fabrication of equipment rooms means not only the structure, but all internals including HVAC, MCCs, Control Panels and electrical fit-out can be provided by the one engineering firm. This includes deliverables by all engineering disciplines including Civil/Structural, Mechanical & Process, Electrical, Instrumentation and Control Systems.

Synertec’s engineers can provide the full suite of design criteria for these projects including:

  • Foundation and Support Plans
  • Structural Support Calculations
  • Floor Plans
  • Concrete Works
  • General Arrangements
  • Services Layout
  • CHW/HHW Schematics
  • Electrical Schematics and Wiring Diagrams
  • Lighting and Fire Detection Layouts
  • Power and Communications Layouts
  • Switchboard Heat Dissipation Calculations
  • Technical Specification Documents
  • Cabling drawings and schedules
  • Control Panel Layouts

 

Hazardous Area Design services

hazardous area control panel

Hazardous Area Design

With extensive experience working in Hazardous Areas, Synertec can provide clients with a design to ensure the safety of plants whilst keeping costs to a minimum. Synertec can provide solutions that cover basic protection requirements such as Exd, Exi and Exe. Synertec can also provide solutions that meet more rigorous requirements such as Exp where flammable material is present.

Relevant Experience

Synertec can provide services for the total hazardous area dossier and lifecycle requirements including:

  • Plant design
  • Area classification
  • Selection of appropriate explosion protected equipment
  • Installation of equipment with suitable cabling, installation practices etc.
  • Commissioning and test verification
  • Maintenance schedules
  • Hazardous area dossier
  • Overhaul & repairs
  • AS/NZ 3000
 

Online Analysers services

online analysers services

Online Analysers Capabilities

The use of on-line analytical instruments is becoming more important as customers drive to increase the quality of goods, reduce costs and meet regulatory requirements. Synertec can provide vendor independent engineering services to ensure that the total package meets all requirements.

The complexity of implementing a reliable on-line analyser system does not end at choosing the analyser. The success and on-going reliability and accuracy of the measurement are determined by the integration of the entire system.

This includes the design of the sample probe or extraction system, sample transport, sample conditioning and phase control, sample presentation to the analyser and then when the sample has been analysed the safe and environmentally responsible disposal of the sample.

 The analyser environment can also play a major role in the reliability of an on-line analyser house. Synertec can specify, design and build a suitable and cost effective solution for any environment. Typical housing includes cabinet, shelters, analyser houses for both safe and hazardous environments.

Relevant Experience

Typical applications that Synertec can provide services for are:

  • On-line gas chromatography
  • Custody transfer
  • Continuous Emission Monitoring
  • Systems (CEMS)
  • Hydrogen cooled generator
  • Gas purity
  • Calorimeter systems
  • Physical property analysers
  • Humidity systems
  • Infra-red analysers
  • Wet racks
 

Lee Morony

Business Development Manager

Contact Lee for any Electrical & Instrumentation Engineering Inquiries